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Ahlström and Siemens Steam Boiler CHP Power Plant with 240 MW Pyroflow CFB Boiler and Siemens 88MVA Steam Turbine

Year: 1989
Condition: Used
Located in Finland
Ref #: 152176

Product Description

Steam Boiler CHP Power Plant with 240 MW Pyroflow CFB Boiler and 88 MVA Steam Turbine 

Very good condition combined heat and power plant with an electric capacity of 88 MVA and a thermal capacity of 240 MW. The plant is designed to operate with wood-based biomass, with coal as a backup fuel. This is a complete power plant, still in full operation, and containing all technical functions from fuel feeding to electric power and live steam dispatch. The equipment has been very well maintained and heavily upgraded throughout its entire lifetime and meets today’s strictest quality requirements.
Steam boiler is Circulating Fluidized Bed (CFB) technology with commercial type PYROFLOW, manufactured in Finland by Alhström in year 1989. This CFB boiler has a steam flow of 100 kg/second, a steam pressure of 137 bar, and a temperature of 535ºC. The main fuel has been wood-based biomass with a moisture content of 35-55%, but it can also run solely on coal. 

The complete steam turbine plant is manufactured by Siemens. It consists of a the extraction back-pressure turbine, operation steam max 74 kg/s at 137 bar, total through put max 100 kg/s with a special district heating section, the condensing turbine, operation steam max 30 kg/s at 3.5 bar, and an 88 MVA / 10.5 kV / 50Hz generator with auxiliaries. The extracted 3.5 bar steam from the back-pressure steam turbine is consumed by a nearby industry and is also used in the production of hot water for district heating. In condensing mode, the 3.5 bar exhaust steam from the back-pressure turbine is directed into the condensing turbine for maximum electricity production, and the low-pressure steam is condensed in a tubular condenser. 

This boiler plant has been maintained very well and upgraded heavily during the years. Both steam turbines were factory refurbished to zero-hour condition by Siemens Germany in 2023 and are thus in excellent condition. Alternator was found in perfect condition during the inspection. The power plant operation and control system was completely rebuilt in 2016 and is currently based on the Siemens T-3000 system with Siemens Simatic 7-series PLCs.

Technical characteristics Steam Boiler Plant
Manufacturer Ahlström (Foster Wheeler / Andritz)
Boiler type Circulating Fluidized Bed PYROFLOW
Boiler thermal capacity 240 MW
Steam capacity 100 kg/s, 137 bar, 535ºC
Manufacturing year 1989
Fuel Wood based biomass, peat, coal

Technical Characteristic Turbine Plant 
Back pressure steam turbine type Siemens Extraction EHNKS 90/80-4 with district heating 
section 
Live steam in (back pressure) max 84 kg/s 137 bar, 535ºC
Live steam in with DH section max 100 kg/s 
Manufacturing year 1989
Condensing turbine type Siemens WK 63/81/32-3
Live steam in (Cond. Turbine) 30 kg/s at 3.5 bar 
Rotation speed 3000 rpm 
Generator Siemens 88’000 kVA / 50 Hz 
Voltage 10’500 V
 

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Product Description

Steam Boiler CHP Power Plant with 240 MW Pyroflow CFB Boiler and 88 MVA Steam Turbine 

Very good condition combined heat and power plant with an electric capacity of 88 MVA and a thermal capacity of 240 MW. The plant is designed to operate with wood-based biomass, with coal as a backup fuel. This is a complete power plant, still in full operation, and containing all technical functions from fuel feeding to electric power and live steam dispatch. The equipment has been very well maintained and heavily upgraded throughout its entire lifetime and meets today’s strictest quality requirements.
Steam boiler is Circulating Fluidized Bed (CFB) technology with commercial type PYROFLOW, manufactured in Finland by Alhström in year 1989. This CFB boiler has a steam flow of 100 kg/second, a steam pressure of 137 bar, and a temperature of 535ºC. The main fuel has been wood-based biomass with a moisture content of 35-55%, but it can also run solely on coal. 

The complete steam turbine plant is manufactured by Siemens. It consists of a the extraction back-pressure turbine, operation steam max 74 kg/s at 137 bar, total through put max 100 kg/s with a special district heating section, the condensing turbine, operation steam max 30 kg/s at 3.5 bar, and an 88 MVA / 10.5 kV / 50Hz generator with auxiliaries. The extracted 3.5 bar steam from the back-pressure steam turbine is consumed by a nearby industry and is also used in the production of hot water for district heating. In condensing mode, the 3.5 bar exhaust steam from the back-pressure turbine is directed into the condensing turbine for maximum electricity production, and the low-pressure steam is condensed in a tubular condenser. 

This boiler plant has been maintained very well and upgraded heavily during the years. Both steam turbines were factory refurbished to zero-hour condition by Siemens Germany in 2023 and are thus in excellent condition. Alternator was found in perfect condition during the inspection. The power plant operation and control system was completely rebuilt in 2016 and is currently based on the Siemens T-3000 system with Siemens Simatic 7-series PLCs.

Technical characteristics Steam Boiler Plant
Manufacturer Ahlström (Foster Wheeler / Andritz)
Boiler type Circulating Fluidized Bed PYROFLOW
Boiler thermal capacity 240 MW
Steam capacity 100 kg/s, 137 bar, 535ºC
Manufacturing year 1989
Fuel Wood based biomass, peat, coal

Technical Characteristic Turbine Plant 
Back pressure steam turbine type Siemens Extraction EHNKS 90/80-4 with district heating 
section 
Live steam in (back pressure) max 84 kg/s 137 bar, 535ºC
Live steam in with DH section max 100 kg/s 
Manufacturing year 1989
Condensing turbine type Siemens WK 63/81/32-3
Live steam in (Cond. Turbine) 30 kg/s at 3.5 bar 
Rotation speed 3000 rpm 
Generator Siemens 88’000 kVA / 50 Hz 
Voltage 10’500 V
 

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