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Wet Aseptic Production and Filling Line Non-carnonated drinks 2500 bph

Year: 2017
Condition: Used
Located in Estonia
Ref #: 150491

Product Description

Wet Aseptic Production and Filling Line for Non-Carbonated Drinks 2500 bph

This production line is designed for the preservative-free production and bottling of all kinds of heat-treatable, non-carbonated soft drinks, e.g. vitamin drinks, filtered/low-fiber juices, tea-based drinks (brewed from real leaves), plant-based milks/drinks, etc. This line is used for green tea based drinks, flavoured with various fruit juices. Production equipment includes two tea brewing vessels, mixing tanks, UHT pasteurizer, product filter, water treatment plant with reverse osmosis, oxygen generator and product tank which are the part of the delivery. UHT pasteurizer is heated with thermal oil boiler. The filling line is semiautomatic (blow moulder operation, empty PET bottle feeding and palletizing is made manually). Current owner designed the line from individual machines and rebuilt aseptic filling block with all new components. PET bottles are sterilized with chlorine dioxide liquid consists of 2 chemicals (H2SO4 and NaCl) and mixing it with RO water containing 3000ppm / liter chlorine dioxide solution. Filler bloc and production equipment has CIP system inbuilt. Filling block and cap feeding are sterilized with ozone. The line is installed and can be tested.

Technical characteristics

Plant built in year                   2017 from new and used equipment

Nominal capacity                   2500 bph in 0.5 liter PET (max 1200 liters/h) 
Products                                 vitamin drinks, filtered/low-fiber juices, tea-based drinks, (Brewed from real leaves), plant-based milks/drinks

Product shelf life                    max 24 months

Product UHT                          60-150 °C holding time 45 seconds
Bottle sizes                             0,2L - 1,5L PET Bottle (current bottles size: 0,5L)
Cap format                             PCO 1810 – 28 mm
Labelling                                Shrink Film Sleever
Secondary packing                Shrink Film in format 3 x 4 and 3x2

The line includes the following machines:

Semi-automatic PET bottle blowing machine Capacity 1000 bph

Water Treatment System: (Brand BWT) - stainless steel gravel - sand filter automatic 2-column continuous ion exchanger Brand: BWT, automatic 2-column continuous active carbon filter

Technological water buffer tank, 2550 liters, stainless steel AISI 316L, with bottom pressure gauge, CIP washer head and connection

2 x 250 liters, stainless steel, double-walled thermo oil-heated cooking pots for brewing tea

1 x 2550 liters mixing tank (Brand: Bonfiglioli), stainless steel AISI 316L, with bottom pressure gauge, 2 pieces CIP washer head, with connection

1 x 80 liter, stainless steel, liquid filter (GAF puncture bag) for product filtration before filling

1 x 2550 liters, product buffer tank, stainless steel AISI 316L, with bottom pressure gauge, CIP washer heads installed, with connection

Full automatic UHT plate sterilizer machine includes heating and cooling equipment: Capacity 1250 liters/h, PLC controlled, sterilization (main equipment: 3 pieces Alfa Laval plate heat exchangers, Galletti liquid cooler (chiller), electric thermo oil boiler, temperature: 60°C - 150°C, holding time: 45 sec, inlet temperature: 15°C, outlet temperature: 5°C - 35°C

Full Automatic Aseptic rinsing filling capping filling bloc (3 in 1) with capacity of 2500 bph consisting:
12 station, one circuit rotating rinser, 12 valve gravity filler and 6 head capper controlled by  PLC with a touch screen controls, automatic inline bottle sterilizer, automatic cap sterilizer,  CIP washer system with detergent connection

Full bottles rinsing equipment with RO (reverse osmosis) water (Brand: BlueClear)

Bottle drying system with air knives, (Brand: Tardito Machine)

Cap control system with two cameras and automatic sorter, (Brand: KEYENCE)

Full automatic Sleeve machine (Brand Scaligera Ulisse 2000) year 2015: Capacity 2800 bph with electric heated shrink tunnel

Full automatic inkjet printer (Brand: HITACHI)

Full automatic shrink wrapping machine with heating tunnel

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Product Description

Wet Aseptic Production and Filling Line for Non-Carbonated Drinks 2500 bph

This production line is designed for the preservative-free production and bottling of all kinds of heat-treatable, non-carbonated soft drinks, e.g. vitamin drinks, filtered/low-fiber juices, tea-based drinks (brewed from real leaves), plant-based milks/drinks, etc. This line is used for green tea based drinks, flavoured with various fruit juices. Production equipment includes two tea brewing vessels, mixing tanks, UHT pasteurizer, product filter, water treatment plant with reverse osmosis, oxygen generator and product tank which are the part of the delivery. UHT pasteurizer is heated with thermal oil boiler. The filling line is semiautomatic (blow moulder operation, empty PET bottle feeding and palletizing is made manually). Current owner designed the line from individual machines and rebuilt aseptic filling block with all new components. PET bottles are sterilized with chlorine dioxide liquid consists of 2 chemicals (H2SO4 and NaCl) and mixing it with RO water containing 3000ppm / liter chlorine dioxide solution. Filler bloc and production equipment has CIP system inbuilt. Filling block and cap feeding are sterilized with ozone. The line is installed and can be tested.

Technical characteristics

Plant built in year                   2017 from new and used equipment

Nominal capacity                   2500 bph in 0.5 liter PET (max 1200 liters/h) 
Products                                 vitamin drinks, filtered/low-fiber juices, tea-based drinks, (Brewed from real leaves), plant-based milks/drinks

Product shelf life                    max 24 months

Product UHT                          60-150 °C holding time 45 seconds
Bottle sizes                             0,2L - 1,5L PET Bottle (current bottles size: 0,5L)
Cap format                             PCO 1810 – 28 mm
Labelling                                Shrink Film Sleever
Secondary packing                Shrink Film in format 3 x 4 and 3x2

The line includes the following machines:

Semi-automatic PET bottle blowing machine Capacity 1000 bph

Water Treatment System: (Brand BWT) - stainless steel gravel - sand filter automatic 2-column continuous ion exchanger Brand: BWT, automatic 2-column continuous active carbon filter

Technological water buffer tank, 2550 liters, stainless steel AISI 316L, with bottom pressure gauge, CIP washer head and connection

2 x 250 liters, stainless steel, double-walled thermo oil-heated cooking pots for brewing tea

1 x 2550 liters mixing tank (Brand: Bonfiglioli), stainless steel AISI 316L, with bottom pressure gauge, 2 pieces CIP washer head, with connection

1 x 80 liter, stainless steel, liquid filter (GAF puncture bag) for product filtration before filling

1 x 2550 liters, product buffer tank, stainless steel AISI 316L, with bottom pressure gauge, CIP washer heads installed, with connection

Full automatic UHT plate sterilizer machine includes heating and cooling equipment: Capacity 1250 liters/h, PLC controlled, sterilization (main equipment: 3 pieces Alfa Laval plate heat exchangers, Galletti liquid cooler (chiller), electric thermo oil boiler, temperature: 60°C - 150°C, holding time: 45 sec, inlet temperature: 15°C, outlet temperature: 5°C - 35°C

Full Automatic Aseptic rinsing filling capping filling bloc (3 in 1) with capacity of 2500 bph consisting:
12 station, one circuit rotating rinser, 12 valve gravity filler and 6 head capper controlled by  PLC with a touch screen controls, automatic inline bottle sterilizer, automatic cap sterilizer,  CIP washer system with detergent connection

Full bottles rinsing equipment with RO (reverse osmosis) water (Brand: BlueClear)

Bottle drying system with air knives, (Brand: Tardito Machine)

Cap control system with two cameras and automatic sorter, (Brand: KEYENCE)

Full automatic Sleeve machine (Brand Scaligera Ulisse 2000) year 2015: Capacity 2800 bph with electric heated shrink tunnel

Full automatic inkjet printer (Brand: HITACHI)

Full automatic shrink wrapping machine with heating tunnel

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