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Aseptic PET Filling Line Krones Contipure AseptBloc, 24 000 bph

Year: 2013
Condition: Used
Located in Finland
Ref #: 126351

Product Description

Aseptic PET Filling Line Krones Contiform AseptBloc, 24 000 bph

 

This in dry aseptic PET line and it is suitable for low-acid, pulpy and fibrous fruit juices, non-carbonated beverages, ice tea and dairy products. The hygienic level is so high that also milk-based infant formulas are possible. The line was installed in 2013 and is currently in production. It will be available in the summer 2019, and it can be inspected while operating. The delivery includes the product deaeration and pasteurizer, preform feeding and sterilization, aseptic blower-filler-capper block, CIP line, cap feeding and sterilization system, bottle and label and inspection systems, shrink packer, handle applicator and conveyors. Palletizer is excluded.

 

The product first goes through gas removal treatment and is then pasteurized in a tubular heat exchanger. The product is cooled down and pumped into an aseptic buffer tank prior to filling. In the over pressurized filling and capping block empty bottles and bottle caps are sterilized with a gaseous H2O2. An H2O2 sensor outside the machine monitors any leaks of the sterilizing agent. Also the pressure inside the filling block is monitored, and an automatic shutdown results if the pressure drops. A liquid nitrogen is injected after filling, to remove air from the container and to make the bottle rigid with internal pressure.

 

Both preforms and caps are inspected and faulty pieces are automatically rejected before they are conveyed into the aseptic area. The delivery includes eight (8) sets of different molds for the blow molder which are changed in a special clean room in the blow molder, eliminating the need to enter the aseptic area of the machine. The bottle size change is done very easily in the filler-capper by a mechanical adjustment, and no change parts are needed except the molds in the blow molder.

 

 

List of main equipment

Preform kipper Tanner, Krones model 827
Preform belt transport approx. 50 meters
Preform inspector Preformcheck K-760A09
Preform sterilizer with H2O2 Prejet Linear K-436344
Preform feeding device Contifeed RS K-998472
Processing department Krones VarioAsept J, K-B72058

Deaeration tank
Tubular pasteurizer, suitable for pulp and fiber containing products, pasteurizing temperature 95 – 105 °C, product flow up to 22 m3/h, typical retention time 30 seconds
Aseptic product tank
Aseptic buffer tank for filler
Pumps, valves, flow meters and other auxiliaries

CIP station, KHS Innopro, 2 circuits, approx. 2 x 12 m3 and 1 x 7 m3 tanks
Contipure AseptBlock DN

Blow molder Krones Contiform 16 S/H, serie III K-552-002
Aseptic Filler Contiform 1.440-44-103, K-102-065 with 44 filling valves
Capper with closure inspection K960-33-103
Cap feeding system with sterilizer
Chiller MTA
8 sets of molds (0.25, 4x0.33, 0.50, 1.0 and 1.5 liters) 

Filling and cap inspector Checkmat 731 K-731U55
Belt conveyor for full bottles SUNCO K-995570 and KHS
Labeling machine Contiroll with 16 turtles, hot glue, OPP, belt drive, one station with two feeding reels
Shrink wrap packer KHS Kisters SP 050 B, year 2004
Handle applicator KHS Innopack CSM 050-2-LM, year 2004
Belt conveyor for packages

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Product Description

Aseptic PET Filling Line Krones Contiform AseptBloc, 24 000 bph

 

This in dry aseptic PET line and it is suitable for low-acid, pulpy and fibrous fruit juices, non-carbonated beverages, ice tea and dairy products. The hygienic level is so high that also milk-based infant formulas are possible. The line was installed in 2013 and is currently in production. It will be available in the summer 2019, and it can be inspected while operating. The delivery includes the product deaeration and pasteurizer, preform feeding and sterilization, aseptic blower-filler-capper block, CIP line, cap feeding and sterilization system, bottle and label and inspection systems, shrink packer, handle applicator and conveyors. Palletizer is excluded.

 

The product first goes through gas removal treatment and is then pasteurized in a tubular heat exchanger. The product is cooled down and pumped into an aseptic buffer tank prior to filling. In the over pressurized filling and capping block empty bottles and bottle caps are sterilized with a gaseous H2O2. An H2O2 sensor outside the machine monitors any leaks of the sterilizing agent. Also the pressure inside the filling block is monitored, and an automatic shutdown results if the pressure drops. A liquid nitrogen is injected after filling, to remove air from the container and to make the bottle rigid with internal pressure.

 

Both preforms and caps are inspected and faulty pieces are automatically rejected before they are conveyed into the aseptic area. The delivery includes eight (8) sets of different molds for the blow molder which are changed in a special clean room in the blow molder, eliminating the need to enter the aseptic area of the machine. The bottle size change is done very easily in the filler-capper by a mechanical adjustment, and no change parts are needed except the molds in the blow molder.

 

 

List of main equipment

Preform kipper Tanner, Krones model 827
Preform belt transport approx. 50 meters
Preform inspector Preformcheck K-760A09
Preform sterilizer with H2O2 Prejet Linear K-436344
Preform feeding device Contifeed RS K-998472
Processing department Krones VarioAsept J, K-B72058

Deaeration tank
Tubular pasteurizer, suitable for pulp and fiber containing products, pasteurizing temperature 95 – 105 °C, product flow up to 22 m3/h, typical retention time 30 seconds
Aseptic product tank
Aseptic buffer tank for filler
Pumps, valves, flow meters and other auxiliaries

CIP station, KHS Innopro, 2 circuits, approx. 2 x 12 m3 and 1 x 7 m3 tanks
Contipure AseptBlock DN

Blow molder Krones Contiform 16 S/H, serie III K-552-002
Aseptic Filler Contiform 1.440-44-103, K-102-065 with 44 filling valves
Capper with closure inspection K960-33-103
Cap feeding system with sterilizer
Chiller MTA
8 sets of molds (0.25, 4x0.33, 0.50, 1.0 and 1.5 liters) 

Filling and cap inspector Checkmat 731 K-731U55
Belt conveyor for full bottles SUNCO K-995570 and KHS
Labeling machine Contiroll with 16 turtles, hot glue, OPP, belt drive, one station with two feeding reels
Shrink wrap packer KHS Kisters SP 050 B, year 2004
Handle applicator KHS Innopack CSM 050-2-LM, year 2004
Belt conveyor for packages

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